Commercial Vehicle Chassis Repair Ireland — Rayco workshop, Ireland
Commercial & Fleet Chassis Work

Commercial Vehicle Chassis Repair Ireland

Fleet vehicles earn their keep — and corrosion takes them off the road. We repair structural steel and get commercial vehicles back working.

In short

  • Commercial chassis repair covers rails, crossmembers, mounts, load-bay steel and suspension pick-up points.
  • Corrosion on a loaded commercial vehicle is a safety and compliance issue as well as a repair cost.
  • We can look at multiple vehicles from the same fleet and prioritise the work.
  • Call 087 919 2193 or WhatsApp photos for a quote.

Fleet corrosion costs more than the repair

A commercial vehicle that fails on corrosion is off the road until it is fixed, and the fix is more expensive the longer it is left. Catching a thinning rail early is a fraction of the cost of rebuilding it once it has perforated.

For operators running several vehicles, an annual look underneath each one lets you plan and budget repairs instead of reacting to failures.

Commercial work we take on

  • Chassis rails and crossmembers
  • Body and subframe mounting points
  • Suspension and spring hanger mounts
  • Load bay and floor steel
  • Tow and hitch mounting areas
  • Brackets, steps and guard steelwork

Working around your schedule

Downtime is the real cost, so we quote quickly and give a firm timeline. Where a fleet has several vehicles needing work, we can sequence them so you are never short of more than one at a time.

What the job involves

Every repair, step by step

  • Ramp inspection with photos of every corroded area
  • Corroded steel cut back to clean, solid metal
  • Repair sections fabricated in correct-gauge steel
  • MIG welded for full penetration and dressed back
  • Seams sealed so water cannot enter the joint
  • Primed and painted before coating
  • Underbody protection applied over the repair
  • Photos of the finished work before collection

Real welding & rust repair work

Every photo is real work carried out at Rayco — no stock images.

Chassis welding repair — new steel welded into a rusted chassis rail at Rayco
Vehicle on the ramp for a chassis rust and welding inspection in Ireland
Vehicle underside after chassis welding and corrosion repair
Welded chassis section sealed and painted after rust repair
Finished chassis after structural welding and underbody protection
Spray booth used to seal chassis sections after welding repairs

Frequently asked questions

Do you repair fleet vehicles?

Yes — we can assess multiple vehicles and prioritise the work so the fleet keeps running.

Can you repair corrosion picked up at CVRT?

Yes. Send us the report and photos and we'll work to exactly what was marked.

What sizes of commercial vehicle can you take?

Contact us with the vehicle details before travelling and we'll confirm what we can accommodate on the ramp.

Do you protect the underside afterwards?

Yes — repairs are sealed and coated, and full underbody protection can be applied at the same time.

How do I get a fleet quote?

Call 087 919 2193 with your vehicle list, or WhatsApp photos of the affected areas.

Get a welding quote today

WhatsApp photos of the rust or damage — or the NCT fail sheet — and we'll come back with an honest price before you travel.