Chassis Welding & Repair Ireland
Rusted chassis rails, broken outriggers, rotten sills, failed NCT? Rayco cut out the rot, weld in fresh metal to NCT standard, and seal it for years. Cars, 4x4s, vans and commercials.
What we weld & repair
No quick fixes, no glass fibre over rust. Every weld is full-penetration MIG, treated, painted and sealed so the repair lasts longer than the original metal did.
- Chassis rails & main frame welding
- Outrigger replacement (Defender, Discovery, Hilux)
- Crossmember & body-mount repair
- Sill, floor pan & inner wing welding
- Rust cut-out & fresh metal fabrication
- NCT failure welding to test standard
- Full rust treatment & underseal after welding
- 4x4, van, jeep and commercial chassis work
Real chassis welding work
Every photo is real Rayco work — no stock images.
Specialist chassis work by vehicle
Chassis welding by vehicle type
Related welding & rust repair services
Chassis welding by county
We take chassis welding work from all 32 counties.
Our workshop is in County Wexford — chassis welding Wexford.
Chassis welding questions
Do you do chassis welding in Ireland?
Yes — chassis welding is core to what Rayco do. Outriggers, chassis rails, sills, crossmembers, body mounts and rusted floor sections on cars, 4x4s, vans and commercials.
How much does chassis welding cost in Ireland?
Chassis welding is quoted individually depending on how much rusted metal has to be cut out and replaced, and whether outriggers or crossmembers are involved. WhatsApp chassis photos for an honest quote.
Will welding the chassis pass the NCT?
Yes — provided the repair is done properly with the right gauge metal, full-penetration MIG welds and treated for rust. We weld to NCT standard and underseal afterwards so it stays sealed for years.
Do you repair Land Cruiser, Hilux, Defender and Ranger chassis?
Yes — Land Cruiser, Hilux, Defender, Discovery, Range Rover, Ranger, Navara and L200 chassis welding is something we do every week. We carry specific repair sections for the common rust points.
Do you underseal after welding?
Always. Welded metal is bare and will rust again fast if left exposed. We treat, paint and apply premium underseal over every welded section before the vehicle leaves.
How long does chassis welding take?
Most jobs are 1–3 days depending on how much rust has to come out. Bigger 4x4 jobs with multiple outriggers can take up to a week. We give you a clear timeline before you book in.
Get a Chassis Welding Quote
Send WhatsApp photos of the rust or NCT report and we'll quote before you visit.