Hilux Underseal & Chassis Repair
Toyota Hilux chassis rust is one of the most common jobs we see. From the rear cross-member to the spring hangers, we cut out corrosion, weld in fresh metal and underseal the chassis to keep your Hilux on the road for years.
Common Hilux rust hotspots we treat
Years on Irish roads, salt and damp wear down even the toughest Hilux chassis. These are the areas we strip, weld and re-seal every week.
- Rear chassis cross-member behind the bed
- Rear spring hangers and shackle mounts
- Chassis rails above the rear axle
- Inner sills and cab mounts
- Front chassis ahead of the rear wheels
- Tow bar mounts and load bay floor
Our hilux underseal process
- 01Send Photos
WhatsApp us pictures of the chassis. We come back with an accurate quote.
- 02Inspection
Vehicle goes on the ramp. We map every rust spot and weld point.
- 03Weld & Repair
Structural welding and intense rust repair before any coating.
- 04Underseal
Heavy-duty underseal applied for years of protection — up to 7 year warranty.
Real Hilux & chassis work from our yard
Every photo below is real work carried out by Rayco — no stock images, no AI.
Book your Hilux underseal today
Send chassis photos on WhatsApp and we'll quote you back fast.
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